Tag Archives: grinder

Hammermill

Bandit Industries announces a new Hammermill horizontal grinder!

With considerable research and collaboration, the Bandit team brings the HM6420 hammermill grinder to market.

This highly productive 40” capacity grinder is designed and manufactured to be an alternative solution for those grinding applications that may contain contaminants. A Caterpillar C32, 1,200 horsepower engine provides ample torque and horsepower for optimal machine performance and productivity.

The heart of the HM6420 is a 50” diameter x 66” wide hammermill. The heavy-duty mill features a 1.75” drum skin custom formed from rolled plate. The mill is supported by a 7” main shaft constructed of alloy steel that has been ultrasonic tested. Each pocket within the mill is manufactured from high strength A-514 steel. These combinations create a structural sound mill for added durability and integrity. The mill is equipped with 20 carbide infused hammer inserts built to withstand the toughest material fed into the machine. Each holder is securely attached to the mill via a patent-pending quick change pocket system. Each holder recesses into the mill pocket, increasing durability. A top plate covers the pocket and holds in place by six hex bolts. The hammer insert is attached to each holder utilizing two bolts. With this set-up, the mill hardware is easier and quicker to replace.

A heavy-duty slat-style infeed conveyor is directly driven generating over 18,000 pounds of pulling power. The large diameter feed wheel is also directly driven and provides an additional 17,000 pounds of pulling power and 8,650 to 17,300 pounds of down force when hydraulic pressure is applied. These combinations allow the HM6420 to grind massive quantities of material efficiently and effectively at one time.

A proportional feed system is standard and regulates the feed system from 82 – 132 feet per minute. The HM6420 has one of the fastest feed rates on the market allowing it to quickly process material. The proportional feed system allows operators to adjust the feed based on material being processed ensuring maximum output and grinder efficiency, all while achieving a higher quality end-product.

Three screens are located on the top side of the HM6420 mill. A variety of screen sizes are available up to 7” to produce various end-product sizes. The top feed wheel moves upward, and a removable screen cradle allows for quick screen set-up changes. All work for screen changing is performed outside of the machine.

An impact detection system is standard and designed to limit damage if a contaminant is struck inside the grinding chamber. Once an impact event is detected, the grinder will idle down, open the gate, disengage the clutch, and reverse the feed.

A 56” wide height adjustable discharge with a stacking height of 16’ 8” is standard. The height of the discharge can easily be adjusted accommodating various grinding scenarios and situations.

The standard wireless remote controls all grinding and tracking functions and features an LCD screen that will display engine coolant temperature, engine oil pressure, engine load percentage, engine RPM, and battery voltage.

Bandit initially debuted the HM6420 at the 2023 Con Expo show in Las Vegas. After the show, further evaluation and testing was conducted and the machine was then demonstrated to a variety of customers and dealers at Bandit’s 40th Anniversary event in September of 2023. Final testing of the HM6420 took place in the fourth quarter and the machine will begin production in the first quarter of 2024.

Bandit will be showcasing the HM6420 in February at the Compost Show in Daytona Beach, Florida.

The addition of the HM6420 expands the already diverse line of Bandit horizontal grinders available. Customers can choose from various mill configurations that will CUT IT,” “CHIP IT,” OR “HAMMER IT.”

www.banditchippers.com

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horizontal grinder

Peterson horizontal grinder from Astec suits land clearing and other uses requiring mobility

The new Peterson 5710E horizontal grinder from Astec Industries is suited for land clearing operations or other applications where mobility is desired. The horizontal grinder is equipped with several features designed to improve efficiency and help operators reduce material handling costs.

The 5710E features a larger rotor that can accommodate a greater number of grinding bits. The new rotor is 8 percent larger and 19 percent heavier than the previous model, giving it more grinding power. To keep up with this improved power, the screening area has also been increased, to allow for greater throughput. Additionally, the grate change process has been simplified.

While weight and size have been increased where it counts, the machine is lighter overall. The redesign has been used to maximize efficiency and simplicity throughout the grinding process. This has been applied from the rotor to the screens, as well as in the new compression roll cylinders, which offer better downforce to help process material being fed into the rotor.

Photo: The new Peterson 5710E horizontal grinder is ideal for applications requiring mobility.  Astec Industries 

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new horizontal grinder

Morbark debuted new horizontal grinder at CONEXPO 2023

Morbark, Rayco, Denis Cimaf, Boxer, and Timberwolf showcased new equipment at shared booth

A Morbark 6400XT horizontal grinder with a dolly transport system  Morbark 

Morbark, LLC debuted the next-generation 6400XT Wood Hog horizontal grinder with a transport system at CONEXPO-CON/AGG 2023. Other new equipment offerings included a Denis Cimaf open-face carbide mulching attachment and a Timberwolf TW 280HB HYBRID brush chipper.

The Morbark transport dolly for the next-generation 6400XT was developed to simplify how users transport the machine. Equipped with an independent air-ride suspension and remote-controlled front and rear hydraulic locks, a single operator can attach the transport dolly in minutes, eliminating the need for a specialized Low-Boy trailer.

In addition to the new transport dolly system, the 6400XT has undergone a few other updates:

  • Enhanced frame design allows for transport dolly attachment while keeping machine width to three metres providing uniformity for both domestic and other global markets
  • Automatic hammermill drive-belt tension system
  • PT Tech hydraulic torque limiter provides driveline protection while allowing ease of setting adjustments based on grinding application.

Denis Cimaf, an affiliated Morbark brand, have introduced a new line of open-face, carbide tip mulching heads for dedicated carriers, skid steers, and excavators known as the Denis Cimaf DX series of mulching heads.

The DX features carbide teeth that rip through hard and soft wood up to eight inches in diameter. The DX is ideal for tackling mulching or brush clearing with power and hammer-style force. In addition, it is well-suited for land clearing, vegetation management, and utility and roadside maintenance in unknown or rocky terrain.

Timberwolf joined Morbark at CONEXPO-CON/AGG 2023 and showcased the TW 280HB HYBRID brush chipper.

The Timberwolf TW 280HB HYBRID was developed to meet the growing industry trend toward more sustainable solutions. With a processing throughput of over seven tonnes/hr, the TW 280HB HYBRID offers a maximum power of 62 horsepower but only 25 horsepower engine-level emissions. Simple to maintain, the TW 280HB is ideal for companies and organizations committed to minimizing their emissions without compromising performance.

Supplementing engine generation power is a power-dense hybrid system. An Inmotion generator synchronous motor (GSM) and energy-efficient SECH supercapacitors are integral to this system. Providing swift recharge capability, in contrast to lithium-ion batteries, supercapacitors store and release energy quickly, coping with the variable duty cycle of the arborist’s job. Furthermore, this is integrated into a self-supported system that does not need external charging to operate. As the arborist’s working environment is continuously changing and the work schedule is often long, the TW 280HB HYBRID will perform throughout the day.

“Balancing performance and emissions was a challenge that could not be met by simply dialing down engine sizes,” explains Guy Marshlain, sales and marketing director for Timberwolf. “Therefore, our journey towards net zero began with the decision for Timberwolf to lead its own hybrid powertrain development program. The TW 280HB HYBRID is simply the first step in using our technical expertise to meet the sustainability challenges of the future. There is certainly more to follow.”

Also, in the Morbark booth was the tried-and-true Morbark 3000XT Wood Hog horizontal grinder and the 1821 and 1415 brush chippers. From Rayco, the C120 forestry mulcher, 4000AWL articulated wheel loader, and RG80 stump cutter. From Timberwolf, the TW 230HB brush chipper and from Boxer the 600HD mini-skid steer.

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Vermeer HG6000TX horizontal grinder

The Vermeer HG6000TX is powered by a 755-horsepower (563 kW) Caterpillar C18 Tier 4 final engine. The HG6000TX is equipped with 26-inch (66 cm) double grouser track pads to help reduce ground pressure. The suspension provides 7 inches (17.8 cm) of ground clearance under the track undercarriage, making it ideal for tough-to-reach jobsites and uneven terrain.

With a ground speed of up to 2.6 mph (4.2 km/h), the HG6000TX can move faster from jobsite to jobsite to help it keep pace with loading equipment.

The SmartFeed feed system automatically controls grinding speed based on engine RPM levels, and the hydraulic feed roller keeps material moving to maximize loading speed and productivity. With reversible hammers and tips, the patented Series II duplex drum system simplifies maintenance and nearly doubles the wear life compared to single-sided designs.

The HG6000TX features a thrown object deflector, which reduces the quantity and distance of thrown debris to help enhance jobsite safety. A single-piece discharge conveyor belt allows for better flow of material from belly to load-out to prevent bottlenecks.

To transport the machine, the operator can track a grinder onto the new dolly system using a wireless remote control unit from up to 300 feet (91.4 m). Remote operation allows the operator to engage tracks for onsite maneuverability and view and change a variety of settings during operation, while monitoring various engine parameters from inside the loader cab or in a remote location. The new dolly transport system eliminates the need for a conventional truck trailer — such as a drop deck — greatly reducing operating costs and enhancing maneuverability.

For more information on Vermeer products and services, visit the company’s website at www.vermeer.com or visit a local Vermeer dealer.